Custom Embroidered
Classic raised thread—great for logos, names and team marks.
Tackle Twill
Bulk: as low as $0.49 ea
Our highly popular tackle twill style features felt or fabric stitched together for a lightweight patch with a notably low stitch count.
- Our highly popular tackle twill style features felt or fabric stitched together for a…
- Free digital proof before production
- Free digital proof before production
- Custom shapes, sizes and colors
- Bulk discounts as quantity increases
Explore different materials for tackle twill
Custom PVC
Dimensional, waterproof builds for outdoor and tactical gear.
Custom Woven
Fine detail and crisp small lettering with a soft flat finish.
Custom Printed
Full-color artwork and gradients when embroidery is not enough.
Advantages of custom tackle twill
Team identity & unity
Give every vest, cap or bag a matching mark your crew recognizes instantly.
Quick role recognition
Color, shape and text make roles and units easy to spot in the field.
Tough & reliable quality
Built for repeated use—wash, weather and abrasion where the construction allows.
Flexible custom options
Pick material, size, shape, border and backing to match the job.
Fabrication options
Coverage
Partial, majority or full coverage depending on artwork and budget.
Backing
Iron-on, sew-on, Velcro hook/loop, adhesive and specialty options.
Border
Merrowed, heat-cut, laser-cut or shaped edges to match the design.
Thread / color
Matched thread charts and material colors for brand consistency.
Backing and Border Options
Backing Option
Sew on
The classic choice for durable, permanent attachment to your favorite garments.
Iron on
Secure, long-lasting adhesion for easy application on a variety of fabrics.
Peel and Stick
The perfect temporary solution, offering affordable and convenient placement.
Velcro Backing
Includes both hook and loop sides, offering maximum flexibility.
Border Option
Merrowed border
Classic overlock edge that wraps the patch perimeter for a clean, finished look.
Heat-cut border
Clean sealed edge that follows intricate shapes without a thick merrow.
Laser-cut border
Precise shaped edges for complex artwork and thin lettering.
Raw / unfinished
No border wrap—ideal when the design itself forms the edge.
Frequently asked questions
What’s the Process for Getting a Sample Patch Made?
While both silicone and PVC patches offer strength and pliability, each provides distinct characteristics: Silicone Patches: Light, pliable, and showcase a sleek, elevated surface. They excel at straightforward artwork and multi-piece connected logos. Silicone patches also apply seamlessly via heat-press compared to PVC. PVC Patches: Sturdier and denser, allowing them to capture complex details and fine-lined imagery. PVC patches need thermal bonding applied directly from behind.
How Many Colors Can I Use in My Design?
You can use up to 9 different thread colors in your custom embroidered patch design, allowing for vibrant colors and detailed artwork.
What Image Formats Do You Accept?
We accept most common image formats, including JPG, PNG, EPS, AI, and PSD . For the best results, please provide high-resolution, clear artwork with well-defined details. Vector files such as AI and EPS are preferred when available.
How Many Thread Colors Can I Choose From?
Choose from 700+ thread colors to bring your custom embroidered patch to life. We’ll carefully match the thread colors to your artwork for the closest possible result, or you can select your preferred colors from our available thread color chart.
Where Can I Find More Information?
For more information about our custom patches, explore our resources and helpful guides , or browse our blog for patch tips, design ideas, and useful information. If you have any questions or need help with your order, feel free to contact our team—we’re always happy to help!
Can I Iron On or Heat Press an Embroidered Patch? How Do I Apply It?
Yes. With an iron-on (heat-seal) backing, embroidered patches can be heat-pressed onto fabric. Follow the step-by-step instructions below for a conventional heat press or IQ 360 cap press.
Real production samples
Patch Gallery
Why choose Tackle Twill?
- Our highly popular tackle twill style features felt or fabric stitched together for a…
- Free digital proof before production
- Free digital proof before production
- Custom shapes, sizes and colors
- Bulk discounts as quantity increases
Ideal for
Apparel brandsClubs & teamsCorporate giftsPromotional campaigns
Spec snapshot
- From
- $0.49 ea
- Proof
- Free / ~12 hours
- Backing
- Sew-on, iron-on, peel & stick, Velcro
- Shape
- Custom or standard
- Size
- Typically 1"–12"
- Guarantee
- Remake or refund
Our fast and easy order process
Send artwork or start with AI
Upload your logo or generate a concept with the free AI tool. Our team reviews manufacturability before anything is priced.
Approve a free digital proof
Receive a free proof—typically within 12 hours for standard requests—and revise colors, size and details until it is approved.
Produce and ship with tracking
After payment and proof approval, we manufacture to the approved specs and ship with full tracking.
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